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The Lean Leader’s Playbook

A practical guide to developing leaders who empower their teams, solve problems together, and make continuous improvement part of everyday work.

The Lean Leader’s Playbook by Pete Maher, displayed as a standing book on a stack

THE BOOK

Learn the Tools.Learn to Lead.Lead Your People.

The Lean Leader’s Playbook brings together Pete Maher’s experience on the shop floor and in operations leadership. It connects improvement methods with the leadership habits that help people grow, take ownership, and solve problems with confidence.

Developing leaders is central to lasting improvement. The book shows how to teach and empower others while using visual management, 5S, first pass yield, root cause and countermeasure work, risk reduction, and more. The resources below help teams practice those methods.

View The Lean Leader’s Playbook on Amazon

COMPANION RESOURCES

Tools you can put to work

Download the free resources below, or explore the paid templates through Payhip.

FREE · POWERPOINT

SQDCP Headers

Visual management headers for daily safety, quality, delivery, cost, and people measures.

Download free file
FREE · POWERPOINT

5S Presentation & Numbers Game

A training deck and exercise to introduce workplace organization.

Download free file
FREE · EXCEL

First Pass Yield RCCM

Track yield and organize root cause and countermeasure work.

Download free file
FREE · EXCEL

Past Due 4 Up Chart

An example for reviewing overdue work, causes, and actions.

Download free file
PAID · POWERPOINT

Kaizen Report Out Template

Present your event’s problem, current state, improvements, results, and follow-up actions with an editable 33-slide deck.

View and purchase on Payhip
FREE · EXCEL

Kaizen Newspaper and 30 Day Tracker

Record Kaizen actions and follow their progress over the next 30 days.

Download free file
FREE · EXCEL

Pareto Chart

See which issue categories contribute most to a problem.

Download free file
PAID · EXCEL

Residual Risk Reduction Matrix

Assess hazards, compare risk before and after proposed controls, and track 30-day actions. Includes worked examples.

View and purchase on Payhip
PAID · EXCEL

5S Audit Sheet

Assess workplace organization with scoring forms, monthly tracking, summary charts, and a Lean culture assessment.

View and purchase on Payhip
FREE · EXCEL

Excel Test Sheet

See a practical example of visual limits and test results in Excel.

Download free file
Paid resources

Purchases are completed through Payhip, which provides access to the files after checkout.

ABOUT THE AUTHOR

Experience from both sides of the work.

Pete Maher started as an hourly assembler in 1985 and later became a Vice President of Operations. A Lean Six Sigma Black Belt, he has spent decades helping teams improve safety, quality, delivery, and performance.

His approach combines useful tools with respect for the people closest to the process.